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Lenze i500 Series: Advanced Drive Solutions

The Lenze i500 series was designed to meet the diverse needs of modern industrial applications. Applications include machine building (packaging, printing), pump and fan (HVAC, water treatment) as well as conveyor systems (warehouse automation, distribution centers) and specialized applications (cranes, mixers).

i510 Series

The i510 is the mid-range variant, offering a balance of functionality and cost-effectiveness:

• Power range up to 15 kW
• Standard I/O configuration
• Basic positioning functions
• Common fieldbus options
• Suitable for most standard applications
• Simplified parameter structure
• Plug-and-play operation for standard applications

i510 protec

The i510 protec provides IP66 protection while maintaining the cost-effectiveness of the i510 platform:

• Power range typically up to 11 kW (15 HP)
• High enclosure rating (IP66/NEMA 4X) for harsh environments
• Resistant to dust, water jets, and cleaning agents
• Corrosion-resistant housing
• Integrated control panel with sealed membrane
• Reduced feature set compared to i550 protec for cost optimization
• Suited for basic applications in demanding environments
• Typical applications include:
  • Food and beverage processing areas
  • Outdoor installations
  • Washdown environments
  • Chemical processing areas
  • Agricultural applications
• Maintains the same simplified parameter structure as the standard i510
• Available with basic fieldbuses (typically Modbus RTU and CANopen)
• Cost-effective solution for decentralized installations
• Can be mounted directly on or near the machine without additional enclosures

i550 Series

The i550 represents the premium variant in the i500 family, offering the highest level of functionality and flexibility:

• Extended power range up to 132 kW
• Advanced positioning capabilities
• Multiple encoder interfaces
• Extended I/O options
• Full range of fieldbus options
• Comprehensive motion control functions
• Integrated sequence programming
• Highest overload capacity in the series

i550 protec

The i550 protec models offer IP66 protection for harsh environments:

• Dustproof and water-resistant design
• Suitable for washdown applications
• Integrated keypad with IP66 protection
• Wall mounting capability
• Same functionality as standard i550 models
• Simplified wiring with sealed cable entries

Performance Capabilities

• Power range: 0.25 kW to 132 kW (0.33 HP to 175 HP)
• Voltage classes: 230V, 400V, and 600V options
• High overload capacity: 200% for short periods
• Integrated brake chopper in all models
• Operating temperature range: -10°C to +60°C

Control Features

• Multiple control modes including:
  • V/f control (linear, quadratic, VFC eco)
  • Sensorless vector control (SLVC)
  • Servo control with feedback (SC-PSM)
• Programmable I/O interface
• Integrated brake management
• Built-in positioning capabilities
• Flying restart capability
• DC braking for rapid stops
• S-ramp acceleration/deceleration profiles

Compact Design Philosophy

• Space-saving bookshelf design, allowing side-by-side mounting without derating
• Consistent footprint across power ranges to simplify cabinet design
• Mount in any orientation for maximum installation flexibility

Communication Capabilities

• Integrated CANopen and Modbus RTU
• Optional communication modules for:
  • PROFINET
  • EtherCAT
  • EtherNet/IP
  • POWERLINK
  • PROFIBUS
• Multiple parameter sets for quick configuration changes

Benefits

For Machine Builders (OEMs)

• Scalable performance to match specific application needs
• Consistent programming environment across the series
• Reduced engineering time with application templates
• Global certifications for worldwide machine export
• Compact design for reduced cabinet space requirements
• Standardized mounting dimensions for easier integration

For End Users

• Reliable operation
• Energy efficiency features reduce operating costs
• Simple commissioning and operation
• Comprehensive diagnostic capabilities
• Global service and support network
• Long service life with high-quality components
• Spare parts availability guarantee

Accessories and Options

Communication Modules

• Various fieldbus modules for different network integration
• Bluetooth module for wireless commissioning
• IO extension modules for additional inputs/outputs

Braking Components

• External brake resistors in various power ratings
• Brake units for higher braking energy
• DC bus connection accessories

Installation Accessories

• EMC filters for various environments
• Line reactors for poor power quality conditions
• Output chokes for long motor cables
• Shield connection systems
• Mounting plates and adapters

Operator Interfaces

• Basic keypad
• SMART keypad with advanced functionality
• Remote mounting kits for keypads
• Panel mount kits